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Kelly Bar For Bauer Piling Rig

Kelly Bar For Bauer Piling Rig

Xuzhou Hengxing Jinqiao Machinery Technology Co., Ltd.
Tel: 0086-516-66671368/Fax:0086-516-82631786
Mob.: +8615252103728(Whatsapp&Viber)
Skype: hxjinqiao
Email: admin@hxjinqiao.com/kylin@hxjinqiao.com
Web: http://everstarcm.com/ /http://hxjinqiao.en.alibaba.com
Add:Third Industrial Park, Tongshan Economic Development Zone, Xuzhou City, Jiangsu Province,China.(221116)
Facebook: https://www.facebook.com/everstarcm/
Linkedin: https://www.linkedin.com/company-beta/6400073/
Twitter: https://twitter.com/everstarcm
Google+: https://plus.google.com/+XuKylin




PRODUCT INTRODUCTION

  1. Product features

    Kelly Bar For Bauer Piling Rig

    Kelly Bar for Bauer piling rig

    why choose us?



     Xuzhou Hengxing Jinqiao Machinery Technology Co., Ltd is a leader in design,manufacturing and selling of Kelly bar for construction rotary drilling rigs in China & Overseas. Our kelly bars are designed by professional technicians and engineers with many years experience. Our Kelly bar is well known for it’s high strength, special and reasonable design, less maintenance and high durability kelly bar.

    We can also supply our worldwide customers with Kelly bars that are ideally tailored to your needs with the highest quality and competitive price. We are confident we would be a vital business partner to your construction drilling needs.

    Specs of Bauer Type Kelly Bar

    BAUER Rig Model

    Original Bauer Kelly Bar Model

    No. of Elememts

    Outer Pipe Length(m)

    Drilling Depth(m)

    BG 12

    BK12

    3/4

    9/10

    22/34

    BG15

    BK15

    3/4

    12/13

    31/46

    BG18

    BK200

    3/4

    12/14

    31/50

    BG20

    BK200

    3/4

    12/14

    31/50

    BG24

    BK250

    4

    15

    54

    BK260

    3

    12

    31

    BG26

    BK260

    3

    12

    31

    BG28

    BK280

    4

    18

    66

    BK300

    3

    13

    34

    BG30

    BK300

    3

    13

    34

    BG36

    BK420

    3/4

    15/17

    40/62

    BG38

    BK420

    3/4

    15/17

    40/62

    BG39

    BK420

    3/4

    15/17

    40/62

    BG40

    BK420

    3/4

    15/17

    40/62

    BG42

    BK420

    3/4

    15/17

    40/62

    BG46

    BK500

    3/4

    20/22

    55/82

    BG50

    BK500

    3/4

    20/22

    55/82

    We also provide you customized service, for more information, please contact directly.

    Kelly Bar Classification and Structure


    Interlocking kelly bar

    Interlocking kelly bar systems are designed for drilling hard materials, as well as when a crowd force application is needed. Each section of kelly bars is made of seamless steel tube and the inner and outer key strips welded on it. 

    The distribution of outer key strips are divided into two types- one type with 3 key strips on kelly bar surface, the other type with 6 key strips, in the middle of outer key strips there are two or three pressuring

    plates. When the inner drive shell are rotated to the pressuring plates of outer driver keys, the pressure produced by the cylinders is directly transferred to the drilling tool.

    The purpose is to interlock each telescopic element to an inner following element in order to apply maximum torque and crowd force developed by the base rig. Due to this, the rotary table’s inner drive is equipped with locking pockets. 

    When extracting the locking bar from the hole, a combination of lifting and rotating counterclockwise allows the telescopic element to unlock.

    Locking bars typically come with 3, 4 and telescopic element to unlock.

    Drive shell steel quality: German imported steel palate

    Drive stub steel quality: Special forged steel

    Drive stub dimensions: 200*200, 150*150 or customized.

    Outer pipe available diameter: 305, 343, 368, 419, 470,559

    Upper shock absorbed system:Damping rubber ring

    Lower shock absorbed system: Damping rubber ring and damping spring.

    Number of telescopic elements: 3, 4, 5 and other on request.

    Friction Kelly bar

    The telescopic elements are advanced using a ‘friction contact ’ from each of the friction drive shell that run down the outside of each kelly bar.These drive shell are driven by rotary table and terminal joints of each successively larger diameter kelly bar. 

    The terminal joint is a long piece on the inside and bottom of each kelly bars.

    Frictional kelly bars typically are available with 4, 5 or 6 telescopic elements. They are primarily used for deep piles in the medium hard soil conditions.

    Drive shell steel quality: German imported steel palate

    Drive stub steel quality: Special forged steel

    Drive stub dimensions: 200*200, 150*150 or customized.

    Outer pipe available diameter: 305, 343, 368, 419, 470,559

    Upper shock absorbed system:Damping rubber ring 

    Lower shock absorbed system: Damping rubber ring and damping spring.

    Number of telescopic elements: 4, 5, 6, other on request.

     Advantages




    Accessories


    Project Site

    Successful Cases

    Certifications


    Exhibitions



  2. Disassembly and installation of kelly bar

    Kelly Bar Disassembly (take 4 sections Kelly bar as an example)  

    1) Remove the bolt NO. 1 shows on the picture, and take apart the drill pipe casing and a guide frame.

    2) Remove the pin shaft No.2 shows on picture and the rotary joint.

    3) Remove the bolt No.3 shows on picture, and take apart the two baffles and notched ring. Along the kelly bar downward, pull out of the innermost section (the fourth section).

    4) Along the Kelly bar upward, and pull out of the third section.                                                                               

    5) Along the upward side of Kelly bar, pull out of the second section.

    6) Finishing.

     

    Kelly Bar Installation

    1) Insert the second section from the top of the first section. (The outer key of second section must match the inner alveolar of the first section). Fully loaded, with a pin lock the first and second section in the drain pallet hole, in order to prevent pulling out of the second section when install the third section.

    2) Third drill pipe into the drill pipe from the top of second section. Fully loaded, pin the first, second and third section at the pallet hole, so that to prevent drilling out the second and third section when install the fourth section.

    3) Install the fourth section from the bottom of third section, don't forget the spring and drain pallet, and the pallet gap side must be turned up.

    4) Mount above No.3 shows on the picture. They are the baffle plate and bolt. Pay attention to the direction and the front baffle (with mark).

    5) Mount above No. 2 shows the pin and the rope connector

    6) Mount the bolt No.1 shows on picture above, and connect the casing and guide frame.

    Finished the installation.





  3. KBMaintenanceTitle

    Maintenance of kelly bar

    According to below chart to maintain the Kelly bar and combine the type, working time, working conditions.

    A、Frictional type                        Unit:Working hour


    Working condition

    Good(soft layer)

    Ordinary(sand gravel layer)

    Bad(pebble bed)

    Time interval

    First time use

    100

    80 50

    Normal use

    500 300 200

    B、Interlocking type                     Unit:Working hour


    Working condition

    Good(soft layer)
    Ordinary(sand gravel layer)
    Bad(pebble bed)
    Time interval
    First time use
    80 60 40
    Normal use
    300 200 150

    In the usage process, if you find the following phenomenon, the kelly bar should be timely drilled down, and open to get inspection and maintenance.

    No

    Damage

    Maintenance and repair method

    1

    The main body of the steel tube deformation

    Cut off the deformation of pipe body,and replace new steel pipe(not less than 2m)


    2

    Internal and external key wear

    Repair welding or replacement of inner key


    3

    Internal and external key curling

    The curling edge grinding


    4

    Pressure plate wear

    Repair welding or replacement of pressure plate


    5

    The inner key cracking

    Adjust the shape and repair welding or replacement of inner key


    6

    The inner key face wear

    Repair welding or replacement of worn parts


    7

    Lifting lug deformation or cracking

    Replacement

    8

    Rubber damper damage

    Replacement

    9

    The upper flange deformation or crack

    Replacement or repair welding

    10

    Damping spring fracture

    Replacement

    11

    Coupling deformation or fracture

    Replacement

    12

    Drive stub wear badly or broken

    Replacement

    For more information please contact us directly.




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